TS5540 Series Spray Valves

Description

The Spray Valve series is engineered for high-precision applications of low-viscosity materials. Featuring an integrated external stroke control, the system allows operators to easily fine-tune fluid flow for optimal performance. When paired with the TS566R Smart Controller, users gain comprehensive command over the entire spray cycle—including adjustable flow rates and precise synchronization of pre-spray, atomizing air, and post-spray stages.

Maintenance is streamlined by eliminating complex, spring-loaded needle packings. With only a single seal to replace during routine servicing, equipment downtime is virtually eliminated, ensuring maximum production uptime.

The TS5540 model features FDA-Compliant 303 Stainless Steel construction for both the air cylinder and fluid housing, ensuring suitability for regulated environments. A field-replaceable Delrin® seat provides a reliable positive shut-off and an exceptionally long service life. Its compact design and integrated mounting holes allow for seamless integration into high-speed automated production lines.

Features

  • Consistent Spray Coverage: Engineered to deliver uniform material distribution for superior finish quality and repeatable results.
  • No Overspray: High-precision atomization eliminates wasted material and maintains a clean production environment.
  • Positive Shut-off: Features a reliable internal mechanism that ensures immediate fluid cutoff, preventing drips or stringing between cycles.
  • Adjustable Flow Control: Integrated external stroke adjustment allows operators to precisely fine-tune the fluid volume to meet specific application requirements.
  • Long Life Cycles: Constructed with high-quality, durable materials such as 303 Stainless Steel and Delrin® to maximize service life and reduce replacement frequency.

Specifications

Nozzle Specifications

Two nozzle types are made available: Cone (R) for round spray patterns and Fan (F) for elliptically shaped patterns.

Model TS5520 Series
Size
104.1 x 28.4 mm
Weight
331 g
Viscosity Range
1 – 5,000 cps
Fluid Inlet Port
1/8” NPT female
Fluid Outlet Port
Spray Cap Fan Style / Spray Cap Round Style
Air Inlet Port
10-32 UNF
Aux Air Inlet Port
10-32 UNF
Activation Pressure
70 psi
Max. Fluid Pressure
100 psi
Operating Frequency
Exceeds 400 cycles/min.
Mounting Port
1/4-20 UNC-2B
Wetted Parts
303 Stainless Steel, Teflon®, Delrin®
Part Number Nozzle ID Min. Ø Spray Style
TS5540-014R
0.014″ / 0.36mm
0.17″ / 4.32mm
Round
TS5540-028R
0.028″ / 0.71mm
0.20″ / 5.08mm
Round
TS5540-046R
0.046″ / 1.17mm
0.25″ / 6.35mm
Round
TS5540-014F
0.014″ / 0.36mm
0.50″ / 12.7mm
Fan
TS5540-028F
0.028″ / 0.71mm
0.65″ / 16.51mm
Fan
TS5540-046F
0.046″ / 1.17mm
1.00″ / 24.4mm
Fan